Curiosity is human nature. When your RAZ TN9000 finally runs out of juice, or if you accidentally drop it and want to fix a loose connection, the temptation to pry it open is strong. We see the search queries flooding in: “How to open RAZ vape,” “RAZ vape disassembly,” and “How to fix RAZ vape auto-firing.”
RAZ Vapes are designed as closed-loop disposable systems. They are NOT meant to be opened, refilled, or serviced by the user. Disassembling the device voids your warranty, destroys the pressure seal (causing leaks), and most importantly, poses a fire risk if the lithium-ion battery is punctured. Proceed only if your intention is to separate components for safe recycling.
With that critical warning stated, we believe in educating our users rather than leaving them in the dark. This guide will explain exactly what is inside your device, the sophisticated anatomy of our technology, and the only safe way to handle a “dead” vape.
The Anatomy of a RAZ Vape: What’s Inside?
Before you even think about grabbing a pair of pliers, you should understand the engineering packed inside the shell of a RAZ DC25000 or TN9000. It is much more complex than just a battery and some juice.
| Component | Function |
|---|---|
| Lithium-Ion Battery | A rechargeable cobalt-based cell (usually 650mAh) that powers the heating element. This is the most dangerous part if damaged. |
| BMS Chipset | The “brain” that controls the Smart Screen, manages charging safety, and prevents overheating. |
| Mesh Coil & Cotton | A specific resistance wire mesh wrapped around pharmaceutical-grade cotton, which holds the e-liquid. |
| Airflow Sensor | A sensitive microphone-like diaphragm that detects when you inhale to activate the battery. |
| Smart Screen | The HD display panel connected via fragile ribbon cables. |
Why You Should NOT Disassemble to “Fix” It
Many users try to take apart their RAZ Vape to fix common issues. Here is why that usually fails—and what you should do instead.
1. Issue: “My Vape Isn’t Hitting”
Don’t open it. The airflow sensor is likely blocked or the battery is dead. Opening the casing will almost certainly sever the tiny wire connecting the sensor to the battery, rendering the device permanently dead.
Do this instead: Check our RAZ Vape Instructions to ensure you have removed the sticker and are charging it correctly.
2. Issue: “It Tastes Burnt”
Don’t open it. You cannot “refill” the cotton once it is burnt. The carbon buildup on the mesh coil is permanent. Adding new juice won’t fix the taste; it will just taste like burnt juice.
Do this instead: It is time for a new device. Browse our RAZ Vape Flavors collection for a replacement.
3. Issue: “The Light is Blinking”
Don’t open it. This is a diagnostic code from the BMS chip. It usually means low voltage or short circuit protection has been triggered.
Do this instead: Read our troubleshooting guide on How to Reset RAZ Vape.
The Only Valid Reason: Disassembly for Recycling
The only time you should ever take apart a disposable vape is at the end of its life, specifically to separate the battery for proper e-waste recycling. Throwing lithium batteries in the regular trash is a major fire hazard for garbage trucks and landfills.
🌱 Eco-Friendly Disposal Guide
If you have the tools and know-how, here is the general process for recycling preparation:
- Safety Gear: Wear gloves and eye protection. E-liquid can be absorbed through the skin.
- Remove the Cap: Use pliers to wiggle the bottom cap (where the charging port is) until it slides out.
- Slide the Internals: Push the internal chassis out of the plastic shell.
- Clip the Wires: Cut the red and black wires connecting the battery. DO NOT cut both at the same time (this creates a short circuit). Cut one, tape the end, then cut the other.
- Recycle: Take the isolated battery to a battery recycling bin (Home Depot, Best Buy, or local recycling center). The plastic shell can often go in standard plastic recycling.
Risk Assessment: What Can Go Wrong?
We cannot stress this enough: The battery inside a RAZ Vape holds a significant amount of energy. If you puncture the soft foil wrapper of the battery with a screwdriver or pliers, it can undergo thermal runaway. This results in the battery venting extremely hot gas and potentially catching fire.
Additionally, the e-liquid reservoir is sealed under vacuum pressure. Breaking this seal will cause the remaining liquid (which contains nicotine) to leak out, creating a sticky, hazardous mess.
Conclusion
While the engineering inside a RAZ Vape is fascinating, these devices are built to be enjoyed and then responsibly recycled—not tinkered with. The risks of short-circuiting, fire, and chemical exposure far outweigh the benefits of trying to “fix” a disposable device.
If your device is malfunctioning and you purchased it from us, don’t take it apart—contact our support team. If it’s simply empty, treat yourself to a fresh experience from our latest collection below.
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